case study / 2026

a design tool that thinks in two-by-fours

Personal project
Designed and built solo

11

weeks, built solo

1½ × 3½

the real size of a two-by-four

⅛″

lost to every saw cut

The challenge

Someone planning a deck or a workbench doesn't want CAD. They want to know what it will cost and how to cut it. General 3D tools can draw anything, but they know nothing about lumber: not that a two-by-four is really an inch and a half by three and a half, not how far a joist can span, not that every saw cut costs an eighth of an inch. I wanted a design tool that started from the lumber aisle and ended with something you could build from.

The work

StickBuild is a 3D editor in the browser where every board is a real size and moving one feels like moving a shape in Figma, with snapping, smart guides, and measurements you can type over. The idea that makes it more than a drawing tool is the parametric assembly. You drop in a deck and give it a size, and the tool frames it from a span table, adds a beam and posts when the span demands them, and staggers the deck boards so each joint lands on a joist. Walls, roofs, stairs, railings, and footings work the same way, and any of them can be broken apart into individual boards.

The library of starter plans, and one plan opened.

From that one list of parts the tool produces a shopping list packed into stock lengths and priced against current store listings, and a printable plan set with dimensioned elevations, a cutting diagram, and a step-by-step build guide. An AI assistant can add and change parts on request, with its actions checked against the same rules the editor enforces.

The public landing page.

I built it alone, with Claude Code as a pair, over about eleven weeks. What made that workable was writing the project's engineering rules into the repository itself, so that any change which loosened a structural limit was stopped unless I had asked for it.

The impact

StickBuild is live and free in beta, with a public demo, a library of starter plans that anyone can copy and resize, and shareable view links. For me it was proof of how far one designer can take a real product with AI as the engineering partner, and it changed how I approach that work with clients: the craft is in deciding what must never silently change.

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© 2026 Tim Macholz. All rights reserved.